The front 2 sections are cast iron, the back 2 sections are typically aluminum. Threaded bosses are present on the trans case, a plate gets unbolted from the floor, bolts right in. Parts breakdown, service manuals and owners guides free to view and download. Fluid suggestions by transfer case type transfer case express. Converting electronically shifted tcase to manual shift.
Excursion king of suvs 2000 excursion manual transfer case swap i have a 2000 excursion v10, and it currently has the stock. We provide detailed transmission and transfer case assembly diagrams for both manual transmissions and transfer cases. There is a short bearing retaineroutput housing at the tail of the case, and aluminum bearing retainersseal retainers at the front and rear outputs but the working parts are all in a single iron housing. Mile marker 502 mile marker parttime transfer case conversions manual front hub, conversion, chevy, ford, gmc, with np203 transfer case, kit part number. Then find a way to get the shifter up through the floor, so some modifyingfabrication there.
Marrieddivorced married means the transfer case is bolted directly to the back of the transmission via an adaptor, whereas divorced means the transfer case is separate from the transmission and is connected via a short driveshaft fulltime vs. Slightly stronger than its predecessor with improved gearing and operation. Jeep and international transfer cases part two hemmings. That is to say that for every revolution of the transmission output shaft, the front and rear transfer case outputs rotate one revolution. I replaced the 4wd selector switch with another one i have, and it didnt work either. Weve created this product to help ease the process of swapping out your bw56 electric shift transfer case for a manual shift transfer case. Answering the question what transfer case do i have. Sure, you bought your fourwheel drive vehicle so you could drive it in all kinds of conditions. Borg warner transfer case electric to manual shift. Specifications model 300 transfer case transfer case. B2 collar, mode bw70 w manual shift 1 8900 ae tc70195r b3 spring. Bw56 electric to manual transfer case conversion brackets.
Diagrams for jeep transfer parts np 231 transfer case. For 45 years, advance adapters has designed, engineered, and manufactured unsurpassed powertrain and 4wheeldrive after market products. The culmination of danas transfer case engineering, the model 300 was the final coup in gear drive. Manual tcase conversion dodge diesel diesel truck resource. Additionally, if the transfer case fluid level is low, the entire transfer case should. It has none of the disadvantages of the crown type kits by.
These free illustrations can assist you in identification of the correct parts that you may need, you can also use these illustrations to assist you with proper reassembly of your unit. Despite the different nomenclature, they are essentially the same transfer case, with the bulk of their parts interchanging. The front driveshaft will not receive power when in 2wd the transfer case is gear driven, 1. Normally this isnt an issue, but i was needing to pull some trees around after felling them and didnt want to burn out my clutch. One of the greatest problems facing the transmission rebuilder and parts suppliers in the last decade or so is the tremendous proliferation of new units. Online catalog rebuilt transfer cases, some new transfer cases and transfer case parts for pickup trucks, offering discounted parts plus free diagnostic. Gm transfer cases, duramax transfer cases, remanufactured. The np205 was manufactured with manual shift, it is a replacement unit for the earlier units, it is a part time case. The quadratrac transfer case was the first jeep transfer case to use an aluminum case and chain drive. Transfer case shift forks your jeeps transfer case consists of shift forks that allow you to switch between twowheeldrive and fourwheeldrive.
Manual transmission and transfer case assemblies 1993. Whatever the case is, you can buy anything you need here. Electric to manual transfer case conversion ford f150. Spicer transfer cases can be coupled directly to a spicer auxiliary transmission, providing full torque capacity to both front and rear axles. Weve recreated the brackets that ford no longer sells and are hard to find at the wrecking yards. Dec 27, 2010 1997 2003 ford f150 electric to manual transfer case conversion my current set up is simply and electric transfer case that i took the motor off and put on a shiftster. I have the posilok of the front hub inside the cab already. Manual transmission and transfer case assemblies 1993 jeep. It came married to the np207 and np231 transfer cases. Transfer case manuals, operator guides, parts and service. Download shiftster electric to manual transfer case conversion 53 mb pdf no.
This transfer case was later to be called the nvg new venture gear 231j. We stock a complete line of manual transmission and transfer case parts. In about 5 minutes you can get rid of your junky electric motor and install a manual cable shifter. Many use a synchro in the transfer case identical to the synchro found in manual transmissions. Manual transmission and transfer case assemblies are shipped directly from authorized mopar dealers and backed by the manufacturers warranty parts fit for the following vehicle options. The np203 transfer case np203 manual transmission is a fulltime, chaindriven unit used selectively by ford, gm and dodge on fullsized pickup trucks from 1973 to 1979. Shiftster electric to manual transfer case conversion it25. If you require an np203 transfer case rebuild kit for gm vehicles, including chevrolet np203 transfer case parts, we may have. Apr 11, 20 last fall my electronic transfer case decided not to allow me into 4low. Ive always hated the electronically activated portion of my 4wd system, so i decided to get rid of it. Electronic transfer case no more, convert it to manual.
Fluid suggestions by transfer case type transfer case. You will need to note these basic visual identifiers for your transfer case. Because, surprise surprise, even the manual shift transfer case still uses an electronically disconnected front axle. Chain driven transfer cases were first used in the 1970s with partial success jeeps borg warner quadratrac being a notable instance. I cannot verify the accuracy of the data presented, so please do some additional research prior to spending timemoney on a conversion. E195 housing, front case bw70 1 8900 ae tc70220r e245 shaft, shift bw70 welectric shift 1 8900 na tc56209 e248 cam, electric shift bw70 1 8900 56099008 tc56208 e252 housing, rear case bw70 1 8900 ae tc70223r e254 housing, rear extension bw70 1 8900 ae tc70225r transfer case chains.
International 196770 pickup and travelall, new process 205 196668 scout, dana 18 196972 scout, all, except late 1972 with torqueflite automatic transmission. If your jeep transfer case shift fork wears out or breaks, you could get stuck in a certain. It was used in early broncos from 1966 until 1977 and it was used in some ford pickups. At this point, i am ready to give up and convert to a manual shift transfer case. Forum shiftster electric to manual transfer case conversion anyone workshop parts manual section rl49. It has a castiron case, castiron top cover retained by eight bolts, the case is 10 34 inches long, a power takeoff port only on the drivers side of the case, and a bulge near the. Replacing this fluid at appropriate intervals can help prevent premature wear and damage caused by contaminated or brokendown fluid. Its frustrating enough to have your electric motor fail on your bw56 transfer case when you really need 4wd. The np203 transfer case is a chain driven transfer case with a cast iron case. Id think its feasible in can be done, but the cost may not be. So if the computer, wiring, or front axle encoder motor craps out, you can shift your bad ass old school manual 4x4 lever all you want, and you still wont go anywhere. That means having a transfer case shifter you can depend on.
Transfer case np203 rebuild kits drawing and parts list. Has 29 spline female input shaft, 31 spline rear output shaft. If you need help with flywheels or clutches, transtar industries is here for you. Our awardwinning history of innovation and expertise ensures we provide quality craftsmanship as we serve our customers with knowledge and integrity. Considered essential for conversions and modified tjlj or xjmj. Manual transmission and transfer case assemblies are shipped directly from authorized mopar dealers and backed by the manufacturers warranty. Gm chevrolet transfer cases call 8007080087, office hours are mondayfriday, 9. A transfer case part time conversion kit is the perfect investment for any jeep, truck or suv when you want to use twowheel drive parttime but keep your awesome fourwheel drive capability. Click the links below to view images, parts drawings, dimensions, and exploded views. Assembly diagrams parts illustrations midwest transmission. Jeep used the quadratrac in lieu of the dana 20 transfer case behind jeeps that used the th 400 automatic transmission from 1973 to 1979 in cjs, jeep trucks and cherokees.
The transfer case is made up of 4 sections bolted together, a range box the gear reduction we use for the doubler kit, the chain case which houses the chain drive to the front driveshaft output, the differential housing, and the output housing. The ford dana 20 transfer case is gear driven with a cast iron case. Provide a clean shifting mechanism for conversion transmissions manu. Borg warner transfer case electric to manual shift conversion. We support almost all makes and models old or new, foreign and domestic, lightduty trucks, passenger cars and performance applications. It shouldnt be even more frustrating to try and locate the proper brackets required to change over to a manual shift transfer case. The fluid in the transfer case serves as both lubricant and helps to keep the internal components cool and turning smoothly. Aug 28, 2014 id think its feasible in can be done, but the cost may not be. You can contact us by calling 8777764600 or 4078721901. The info provided below was gleaned from a variety of internet messageboards while doing personal research.
If you need any assistance identifying the model of your transfer case or the needed part, we can help. We stock thousands of the seals, gaskets, bearings, bushing and rebuild kits you need for your transfer case project at our warehouse and ready to ship. It has all the advantages of the best shaft type conversion kits, yet it uses all the original parts, with no new yokes necessary. Transfer cases drive the front output shaft with either a geartrain or a flat hyvo type chain. Your gm transfer case can be identified not only by external features but also an identification number found on the case with a model and assembly number. You would have to get a different transfer case, mate it to your truck making sure drive shafts all line up. Wish list shiftster electric to manual transfer case conversion sure owners service manual 65. There is a small idler shaft cover on the back of the 205 with 3 small bolts holding it on. Parttime a fulltime 4wd system provides engine power to both the front and rear axles on all surfaces at all times. Whether you need to replace a broken manual transfer case shifter or you just want to upgrade or change out the factory installed 4wheel drive shifter in your ride, has you covered. New process 203 np203 transfer case repair parts online.
Transfer case manuals, operator guides, parts and service manuals. Top 11 transmissions and transfercase swaps jp magazine. Transfer case conversion kits free shipping on orders. It is drivers drop and it was available with a couple different low range ratios. Common transfer cases guide picking high and low ranges. Weather your looking for rebuilt transfer cases, remanufactured transfer cases, new transfer cases or transfer case parts, the following table is provided to assist you in identification of your existing transfer case model number. Np205 transfer case midwest transmission center, inc.
167 479 756 708 195 393 575 616 1559 1492 1057 1012 1185 618 212 1489 1157 1023 1435 1455 938 1412 502 1136 812 669 242 1084 614 81 1305 858 936 15 796 1272