In place of a dry clutch, two wet clutches are used. The fluid meets vw tl 521 82 parts number g 052 182 a2 specifications required for 02e 6 speed direct shift gearbox dsg transmissions aka dual clutch. Overheating of direct shift gearbox automatic transmission. When handling the 6v absorbent mat batteries in the eos, note the information in the corresponding. Volkswagen chat list of vw self study programmes if this is your first.
Repair manuals vw golf repair manual free download automotive. Early in 2003, volkswagen introduced a new kind of automatic gearbox as fitted to the. Thank you certainly much for downloading vw gearbox workshop manuals. Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission. Directshift gearbox from wikipedia, the free encyclopedia a directshift gearbox german. Volkswagen s direct shift gearbox part 1 v olkswagen s direct shift gearbox dsg 02e see figure 1 is used in the united states in some 2004topresent new beetle, new jetta and golf gti models. Volkswagen technical and owner information bentley.
Volkswagen s directshift gearbox pdf free download. It works by assigning specific alternating gears to each clutch, allowing for quick, singlemotion shifting. Power transmission the 6speed direct shift gearbox 02e following its successful, initial launch in the golf and touran, the direct shift gearbox is now also being fitted in the golf plus. Currently, the world of transmission is dominated i. Jetta hybrid 20 direct shift gearbox repair manual edition 01.
View online or download volkswagen beetle owners manual. Volkswagen s direct shift gearbox dsg is not like any conventional transmission. Vw jetta hybrid 20 direct shift gearbox repair manual edition 01. It was designed by borgwarner and is licensed to the volkswagen group, with. It is a twinshaft gearbox with an additional axle for reverse gear. Download volkswagen s direct shift gearbox download document. This formed the framework for volkswagen to combine both transmission concepts into one completely new gearbox generation. Every manual available online found by our community and shared for free. There is also a multimedia cd available on the direct shift gearbox. Gearbox mechanicals gearbox design the 02t manual gearbox is a compact gearbox for 5speed front wheel drive. Volkswagen golf 2015, golf variant 2015 repair manual direct shift gearbox. Volkswagen golf 2015 engine mechanical, fuel injection and ignition.
Volkswagen volkswagen jetta volkswagen jetta 20 hybrid direct shift gearbox repair manual 2016 edition find a. This formed the framework for volkswagen to combine both transmission. All change gears run in needle bearings to maximise smoothness. Volkswagen golf 2015, golf variant 2015 repair manual direct shift gearbox find a repair guide. This repair manual contains a ll that you ever need to drive, maintain, repair and overhaul your 2001 volkswagen. The eos 2006 electrical system seu portal volkswagen. Audi a3 direct shift gearbox 02e, frontwheel drive download audi a3 direct shift gearbox 02e, fourwheel drive download audi a3 servicing 7speed dual clutch gearbox 0am0cw download.
Vw passat dsg transmission fluid change kit 20102018. Dsg is the volkswagen marketing acronym for their family of dualclutch transmissions or dct. Volkswagen jetta 20 hybrid direct shift gearbox repair manual 2016 edition repair guide. A direct shift gearbox, also known as a dualclutch gearbox, offers an alternative to a. Planetary gear shifting elements the planetary gear set is a lepelletier design. Vw jetta hybrid 20 direct shift gearbox repair manual. Atsg transmission repair manual 02e pdf meta search engine. Direct shift automatic transmission 02e front wheel drive is also called a doubleclutch transmission. A model of the volkswagen direct shift gearbox transmission built by alan wenbourne. In simple terms, a dsg automates two separate manual gearboxes and. The direct shift gear transmission dsg also known as dual clutch transmissiondct or twinclutch transmission, is an automated transmission that can change gears faster than any other geared. Atsg transmission digest technical editor volkswagen s direct shift gearbox part 1 volkswagen s direct shift gearbox dsg 02e see figure 1 is used in the united states in some 2004topresent new beetle, figure 1 figure 2 new jetta and golf gti models.
Audi a3 7speed dual clutch gearbox 0am s tronic download. The 02e direct shift gearbox design and function selfstudy program course number 851403. Dsg stands for direktschaltgetriebe, or direct shift gearbox. Service repair manual jetta hybrid 20 direct shift gearbox edition 01. Free auto repair service manualshaynes service manuals essential tool for diy car. Volkswagen caddy 2016 2017 2018 repair manual volkswagen dsg 6.
Free pdf download for thousands of cars and trucks. In order to carefully address the issues of operation, maintenance, diagnostics and repair of these models, you should read the repair manual for volkswagen golf. Volkswagen golf service and repair manuals free download pdf. Click download to get the full free document, or view any other jetta pdf totally free. Computer controlled dsg transmission south east london. Rosstech, llc 881 sumneytown pike lansdale pa 19446, usa tel. The 7speed doubleclutch gearbox 0am is a further development of the very successful direct shift. It presents the models of these machines, including their sports versions, equipped with gasoline and diesel engines with a displacement of 1.
The gears on the input and output shafts are helicalcut and continously in mesh. From the simple planetary gear set, it is transferred to a ravigneaux double planetary gear set. The vw dsg transmission is similar to all other common dct designs in that it is effectively two separate electronically controlled manual transmissions built into one. Jetta 20 hybrid direct shift gearbox repair manual 2016 edition 140 pages. Multidisc clutches k1 and k3 and multidisc brake b1 are located on the simple planetary gear set.
Ssp308 direct shift gearbox 02e seu portal volkswagen. We have 2 volkswagen beetle manuals available for free pdf download. Information can also be obtained via cdrom multimedia training. Audi a3 7speed dual clutch gearbox 0bh s tronic download. It has been designed for engines with a torque of up to 250 nm in the polo, golf, passat and touran. Dsg repair manual golf 7 speed pdf meta search engine. Wayne colonna, atsg transmission digest technical editor the direct shift gearbox part 2 housed inside the sixspeed direct shift gearbox dsg is a mechatronics assembly consisting of a control module, valve body and solenoids see figures 1 and 2. Audi a3 8p,8p1,8pa workshop manual free download pdf. Volkswagen volkswagen jetta volkswagen jetta 20 hybrid. Vw jetta service repair manual free download automotive. How the volkswagen direct shift gearbox works hall. The direct shift gearbox combines the advantages of special characteristics a manual gearbox. The advantages of an automatic gearbox are, for example, a high level of comfort, above all in gear changes, as there is no interruption in tractive power.
Jetta hybrid 20 direct shift gearbox repair manual edition. Furthermore, with direct selection and lightning fast, joltfree gear changes, it also offers a high level of. Furthermore, with direct selection and lightning fast, jolt free gear changes, it also offers a high level of. Volkswagen golf gasoline and diesel engines repair manuals, workshop manuals and service. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronicallycontrolled, dualclutch, multipleshaft, automatic gearbox, in either a transaxle or traditional transmission layout depending on enginedrive configuration, with automated clutch operation, and with fullyautomatic or semimanual gear selection.
Direct shift automatic transmission 02e front wheel drive, refer to selfstudy program no. Dq200 dq250 dsg reader, mini dsg reader work with vw audi dsg gearbox data. Direktschaltgetriebe1, commonly abbreviated to dsg,23 is an electronically controlled dualclutch2 multipleshaft manual gearbox, in a transaxle design. Currently, the world of transmission is dominated in europe by manual.
Direktschaltgetriebe, commonly abbreviated to dsg, is an. In north american, vw released the cc with the option of either the 2. In this video you will see the procedure for adapting a direct shift gearbox dsg on audi and vw vehicles using the drivepro scan tool from autologic. Vw golf repair manual free download automotive handbook. Volkswagen golf 2015, golf variant 2015 repair manual. It is a sixspeed manual frontwheeldrive gearbox that is shifted automatically. Anglicky ssp308 2004 golf beetle touran direct shift gearbox 02e. Six forward gears and one reverse gear, high efficiency. Dear volkswagen owner, this notice is sent to you in accordance with the requirements of the national traffic and motor vehicle safety act.
Volkswagen cc workshop, repair and owners manuals for all years and models. The dsg is a kind of automated manual gearbox in that it uses the borg. Shift quality is ensured by the modulated transfer of torque from clutch. Volkswagen direct shift gearbox dsg transmission youtube. Volkswagen 02e direct shift gearbox design and function technical service training selfstudy program.
Click download to get the full free document, or view any other golf pdf totally free. The mechatronics control module j743 controls clutch operation and gear selection. In terms of comfort and shifting without interrupting drive, it offers the same as the direct shift. There is an indepth article about this model on our website at. Your genuine 2001 volkswagen golf repair manual will be delivered using your car vin. Technical information should always be available to the foremen and. Vw jetta hybrid 20 direct shift gearbox repair manual edition.
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